CNC turret punching machine CNC turret punching machine

CNC turret punching machine

cnc turret punching machine is produced in a closed type into a rigid structure. The finite analysis system was used in the design and simulation process to allow minimum deflection during operation. No deflection between the turret and tools occurs during the punching process and it increase tool life. It is purposefully crafted to be a practical and flexible punching solution.

CNC turret punching machine is a processing method that can be used for all parts manufactured from thin metal sheets. Therefore, they are used in all areas of parts manufacturing, including automotive parts, medical parts, and home appliance parts.
Turret punching presses can be processed into various shapes using a process called nibbling.
Nibbling is a processing method that uses a combination of general-purpose dies. Such as circular and square dies, to perform the punching process.
Nibbling enables the machining of complex shapes without the use of dedicated dies and thus enables low-cost production of small-lot. Multi-variety products, and large-lot production. Therefore, turret punch presses are widely used in sheet metal processing and press work.

CNC turret punching machine is produced in a closed type into a rigid structure. The finite analysis system was used in the design and simulation process to allow minimum deflection during operation. No deflection between the turret and tools occurs during the punching process and it increase tool life. It is purposefully crafted to be a practical and flexible punching solution.

Beaml servo turret punch press is a lower energy, high efficiency turret punch with low environmental and maintenance cost.

Beaml punch utilizes a direct drive gearbox that suppliers power and speed ,the servo allow the user to sleeplessly adjust the punch stroke and accommodate any pressure curve requirement .

Beaml cnc turret punching machine adopts FANUC cnc control system offer versatile feature to meet high precision punching.

Punch frame with “O” frame for CNC turret punching machine

  • Stress relieved bridge frame construction, finite element analysis is on high performance computer is used in the design process.
  • The concept consists of two fully enclosed box fabrications that are welded put under high load and stress relieved. It can reduce vibration and deflection under full loads proving greater part precision.
  • Reduce tool wear and noise as well, ”O” frame can proceeding the metal sheet bigger than Y axis stroke .
CNC turret punching machine

Fanuc Oi-PD LCD mounted controller

  • Our turret punching machine choose very powerful Fanuc control system, which has been specially designed for punching the metal sheet .
  • Providing a way to monitor secondary systems and keep track of maintenance tasks
  • Fanuc Oi-PD includes operator panel and Fanuc MDI panel
  • UBS electrical component surge protection system
  • Internal diagnostics Graphic visualization
  • Online help messages
  • Auto optimization of sheet speed according to sheet mass
  • Graphic programming @machine control
  • Sheet layout &automatic calculation of sheet layout
  • Removable software key (office or machine programming)
CNC turret punching machine

Servo and electric punching unit

  • Adopt brushless motor from Fanuc
  • Stoke, speed, acceleration and penetration of the tool fully programmable
  • Absence of hydraulic oil for saving the cost
  • Soft punch feature decreases the noise obviously for punching metal sheet
  • High speed application
  • Low noise application
  • Forming application
CNC turret punching machine

Standard configuration for cnc turret punching machine

  • “O” frame design tested by finite element analysis software ,precisely machining and internal stress relieved to ensure high precision and stability
  • Servo punching with index tool station through 360° in increments of 0.001°
  • Punching, cutting and forming processes are subject to optional tooling controlled by the CNC.
  • Cable of producing not only 2D components but create 3D forms when fitted with special tool
  • High nibbling rate up to 1250 hits per minute 1mm pitch
  • High capability motors and accuracy guides on all axes ensure high operational speed
  • Rigid beam is fitted with two sheet clamps capable of positioning sheets up to 12mm thickness
  • Clamping force adjusted by CNC from 100kg to 1100kg
  • Repositioning feature with high processing speed and data transfer rates
CNC turret punching machine

Turret structure of turret punching machine

  • Turret punching machine has a thick turret to provide accuracy and longevity of the tools.
  • CNC Turret itself is made of s50c and undergoes rigorous testing
  • Turret punch machine comes with 4 main layouts from 32 stations to 52 up to 4 auto indexing stations
  • Permanently engaged auto index drive system reduces errors and avoids downtime
  • The auto index stations have a dual lead worm structure, the worms are custom machined in pairs and are highly accurate.
  • Worm gear’s side clearance can be controlled under 0.0008” and can be adjusted for wear
CNC turret punching machine

Integrated  auto index system for cnc turret punching machine

  • Rotating all tools from 0-360°
  • Complex nesting realization 
  • Cost reduction for tool investment
CNC turret punching machine

Sheet Jam protectors automatically

  • Sheet Jam protectors detects deformed or buckled sheets automatically and stop the machine once triggered.
  • Automatic clamp positioning reduces setup time and errors and provides machine running time flexibility and productivity.
  • The G-code for the controller can be generated from nesting software.
  • Operator can maximize nest multiple parts and sheet utilization to achieve streamline their work to ensure their turret punch working in good situation.
CNC turret punching machine

CAD/CAD nesting software of CNC turret punching machine

  • G- code for the controller can be generated from nesting software.
  • The operator can nest multiple parts, maximize sheet utilization and improve their workflow to ensure their turret punch in peak condition .
CNC turret punching machine

Turret configuration of cnc turret punching machine

  • 32 stations 2 auto index : Offering a full set of tooling with two auto indexing stations
  • 32 stations 3 auto index : With one flex station, the 32 stations turret can be updated with an additional D station.
  • 42 stations 4 auto index: The most flexible design comes with four auto indexing stations to offer the most advanced material processing capacities.
  • 52 stations 2 Auto index : Our premium tooling setup used utilizes two rows of tooling to minimize tool changes and keep the turret in production
CNC turret punching machine

Mixed ball and brush table

Special design loading table with ball and brush ensure the metal sheet without crack and moving stable without chipping.

ITEMUNITTEX-F30TEX-F50
Punching capacityTon3050
X travers lengthmm25002500
Y travers lengthmm1250/1500/20001250/1500/2000
Max sheet sizemm1250/1500/2000*50001250/1500/2000*5000
Max sheet thicknessmm6.358.35
Max sheet weightkg110160
X axis moving speedM/min120100
Y axis moving speedM/min10580
Max moving speedM/min128105
Punching speed at 25mm pitchhist/min450380
Nibble speedhist/min12001050
Tools type thick turretthick turret
Max punching diametermm88.988.9
Number of tool stationspc32/42/5232/42/52
Number of auto index stationspc4(2B+2C)/3(2B+1C)/2(1B+1C)
Turret rotating speedrpm3333
Auto index rotating speedrpm100100
Ram stroke distancemm0-310-31
Number of sheet clampspc33
Air supplyNL/min250250
Air pressurebar66
Size of control cabinetmm1350*700*21851350*700*2185
CNC controllerbrandFanuc OI-PDFanuc OI-PD
Number of contrllable axesaxis44
Ram memoryKB512512
Serial interface RS232/RJ45/PCMCIARS232/RJ45/PCMCIA
Punching precisionmm±0.1±0.1
Dimention(L*W*H)mm5940*5220*24205940*5220*2420
Approximate weightkgf13500/15600/1780015800/17900/20100
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